EMS Electronic is located in Dudullu Organized Industrial Zone in Istanbul, Turkey. We have equipped with high technology 3000 m2 production area with SMD and THT assembly lines.
We produce electronic boards for various sectors such as Elevator, Military, Air conditioning, Security, Energy, Transportation, Industrial measurement, Communication, Lighting, Medical, Aviation, Automation, Power Electronics. We also have experienced staff consists of ninety employees.
A quick look to
Incoming quality control
We pre-check all components required for production and put faulty components in quarantine.
Warehouse
Components that pass incoming quality control are stored in ESD protected temperature and humidity controlled storage area.
Production
We assembly electronic boards in high-tech SMD and THT assembly lines.
Soldering Stations
All products pass the soldering stations; wave soldering production line or selective soldering machine in accordance with the production process.
Testing
All the electronic boards pass through inspection performed by our special trained staff. We deliver only products that meet high quality world standards to our customers.
Electronic boards and components are very sensitive to static electricity. In order to protect the electronic boards from static electricity, our production and storage areas are covered with ESD protected coating. Thus, we directly ground static electricity in our manufacturing area.
As an important part of ESD protection, we have grounding stations located at the entrances to the production area.
In addition, all staff working in the production area wears ESD-protected aprons, wristbands and shoes. The equipment we use in our manufacturing process is fully ESD protected.
Before the components brought from Warehouse are placed in high technologic assembly lines, they are controlled and prepared to the further process by our experienced staff.
Before entering SMD and THT assembly lines, prepared components are loaded into the corresponding feeders.
Thus, assembly lines with 144,000 components per hour assembly capability can operate continuously.
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Learn more about our manufacturing process according to world standards→
Stock and bill of material tracking (BOM) with Micro ERP
We create the BOMs necessary for the production of our customer orders in the Micro ERP system.
This system controls production process automatically. It helps us to manage Production process even more effectively.
Warehouse entrance and exit monitoring
All products coming to our production area are pre-checked by comparing product BOMs and delivery note during acceptance of goods.
After acceptance of the goods, the Incoming Quality Control (IQC) process starts. We perform technical control to determine the suitability of incoming products for production process.
The products that successfully passed Incoming Quality Control are ready to be stocked in Warehouse. Then we quarantine products that are not suitable for production. In this way, we can prevent products that don”t meet standard requirements from interfering to the production process.
Air conditioning and monitoring
There are sensors that measure humidity and temperature at every point of our production area. We record data from these sensors 24/7. Since we store these data digitally, we can easily perform retrospective analysis. If indicators show that measuments are going out of parameters, then person in charge is immediately notifiyed by e-mail and SMS.
Private Customer Warehouse
We provide special locked and controlled storage areas to our customers for the products we use in continuously production. By making continuous production, we prevent the breaking of the product supply chain, which is very important for our customers.
ESD coating and ESD protected product shelves
We use ESD floor coating and ESD product shelves in our production and storage areas to prevent electronic products from being affected by static electricity
Special cabinets with humidity and temperature control
Some components must remain at a certain level of humidity and temperature. Our special air conditioning cabinets, both in the storage and production areas, can store these components at the specified humidity and temperature level.
In this way, we can be sure that components sensitive to moisture and temperature remain in stable conditions and protected against possible damage. Our dry cabinets are regularly controlled by our personnel, thus the storage conditions are always in the right range.
One of the various test and control stages of the products coming from SMD or THT Assembly lines is X-Ray inspection. Our personnel and high-resolution cameras in assembly lines can only detect surface defects.
With the help of X-Ray Inspection Unit, we can examine the products under their surface in the details that are normally impossible to see.
Before packaging, the products that pass the test successfully are cleaned with special chemicals in automatic or manual way in order to protect them from any external influences such as rework residues and chemical stains
This provides us the possibility to inhance the durability and reliability of our products.That gives our customers confidence in high quality of our products and their compliance with international standards.
